Customer Challenge

Manufacturers of premium bicycles require spokes that combine high strength, precise dimensions, and consistent quality. Traditional production methods often struggle to meet these demands at scale, leading to inefficiencies and variability in product performance.

Result

By implementing our advanced spoke production solution, customers achieve:

• Superior spoke quality with uniform dimensions and durability.
• High-volume output without compromising precision.
• Reduced waste and downtime, ensuring cost efficiency and sustainability.

Applied Technology

The machine integrates:

• Automated forming and cutting systems for consistent spoke geometry.
• Real-time measurement and quality monitoring.
• Flexible configuration for different spoke types (road, MTB, e-bike).

TSG Contribution

TSG provided:

• Process knowledge of metal deformation.
• Hardware and software system- and process conceptualization, development, engineering, realization and validation.
• 2nd and 3rd line service level