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Customer Challenge

The customer required a semi-automatic assembly line for manufacturing concentric needle electrodes used in neurophysical monitoring. These electrodes have extremely small dimensions and tight tolerances, making precision handling critical. The solution also needed to support high-volume production while complying with stringent medical standards, including FDA requirements.

Result

TSG delivered a semi-automatic assembly line that ensures accurate and repeatable production of concentric needle electrodes. The system combines precision handling with efficient workflows to achieve high throughput without compromising quality. The design supports compliance with medical regulations and provides a scalable solution for future production needs.

Applied Technology

The assembly line integrates advanced tooling for micro-scale components, precision alignment systems, and semi-automated processes to maintain tight tolerances. Custom fixtures and handling solutions were developed to guarantee accuracy and minimize risk of damage. The system was designed to meet FDA standards and includes features that support certification and validation.

TSG Contribution

TSG provided extensive production knowledge and expertise in machine development, precision handling, and tooling design. By applying a structured engineering approach and collaborating closely with the customer, TSG delivered a solution that meets regulatory requirements and optimizes efficiency. Additionally, TSG contributed valuable input for certification processes, ensuring compliance from the start.